Design For Manufacturing / Assembly (DFM / DFA) Component Distance Spacing Check

dfm-component-distance-spacing-check-1


There are several methods to check the spacing distance between components using Unisoft software:

  1. Automatic Identification:
    For example, you can automatically identify component pins on unique reference designators if the pins on the components are 75 mils or closer to each other.

  2. Visual Inspection:
    Components can also be visually inspected on the display for spacing.

  3. Measurement Tool:
    The measurement tool can be used to manually check distances.

The preferred automatic identification method involves using the Unisoft .FBA file. This file contains all the XY data for the components and pins on the PCB, allowing the software to compare each pin against all other pins on the board. [Click for details.]

Using the .FBA file, the software calculates the distance between closely spaced pins up to the limit you designate. For example, it can list all pins on unique reference designators that are 150 mils apart or less (see sample that follows).

Ref. Des. #1    Pin     X            Y           Surface           Ref. Des. #2   Pin     X          Y           Surface           Distance Between Pins
U4                      11      -5.475      2.240     T                         U6                     48      -5.388     2.240     T                         0.0870
R41                    1         -5.250     1.395     T                         U9                     35      -5.350     1.400     T                         0.1001
C1                      1         -4.800     0.320     T                         U1                     14       4.700      0.360    T                         0.1077




Design for Manufacturing/Assembly/Test (DFM/DFA/DFT) for PCB Manufacturing

Design for Manufacturing, Assembly, and Test (DFM/DFA/DFT) for PCB manufacturing is a broad and complex subject area. This comprehensive approach is aimed at designing printed circuit boards (PCBs) in a manner that facilitates easier and more cost-effective manufacturing.

DFM/DFA/DFT checks focus on optimizing the PCB design to align with manufacturing capabilities while minimizing potential issues that could arise during production. The primary goals are to enhance production efficiency, reduce costs, and ensure the quality of the final product.

Most aspects of DFM/DFA/DFT are addressed during the PCB design phase, utilizing sophisticated software and techniques provided by various CAD systems. These systems are essential for PCB design, with hundreds of DFM/DFA/DFT criteria to be verified. When applied correctly, adequate DFM/DFA/DFT measures ensure that potential manufacturing, assembly, and testing issues are mitigated before production begins.

Unisoft software, which imports various CAD files and Bills of Materials (BOM) from PCB CAD design systems, assists in verifying that DFM/DFA/DFT principles have been effectively applied to certain aspects of PCB design. For more detailed information on these methods, contact Unisoft directly or refer to the online help tooltips provided.



Areas where the Unisoft software may assist in verifying that DFM / DFA / DFT was executed properly:  

    Component Placement Spacing: The Unisoft software cross-checks that proper spacing between components is maintained on the PCB by measuring the distance between pins for unique
    reference designators. This spacing is typically addressed during the design phase of the PCB. Proper component spacing enables efficient assembly and minimizes issues during soldering
    processes.

    Test Probe Access Nets: The Unisoft software verifies that proper test probe access is available by analyzing each electrical net trace to ensure accessibility for test probes. This is also typically
    addressed during the PCB design phase. Ensuring adequate test probe access minimizes issues during the testing phase of manufacturing, including functionality and quality assurance. This
    is a critical Design for Test (DFT) consideration that facilitates In-Circuit Testing (ICT), Flying Probe Testing, Functional Testing, and more.
   
    PCB Test Probe Force Analysis Visualization:  Analyzes stresses on the PCB induced by test probes that press into the PCB, with consideration for offset vectoring via the placement of push fingers.

    Assembly and Fabrication Notes:  Includes detailed notes and specifications for the manufacturer regarding assembly processes, material requirements, and any special handling or processing
    needs. The Unisoft software creates process assembly documents to facilitate this.

    Supply Chain Considerations:  Design for Manufacturing (DFM), Design for Assembly (DFA), and Design for Testability (DFT) can extend to include considerations of the supply chain, such as the
    availability of components, lead times, and the impact of using alternate parts. Early consideration of these factors helps avoid delays and redesigns caused by unavailable parts or longer-than-expected
    lead times. The Unisoft software's lookup feature by manufacturer part number, among other capabilities, can significantly aid in this area.     


 

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