Design For Manufacturing / Assembly (DFM / DFA) Component Distance Spacing Check

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There are several methods to check the spacing distance between components using Unisoft software. For instance, you can automatically identify component pins on unique reference designators if the pins on the components are 75 mils or closer to each other. Or the component can be visually inspected on the display. Also the measurement tool can be used to manually check distances.


The preferred method involves using the Unisoft .FBA file. This file contains all the XY data for the components and pins on the PCB, allowing the software to compare each pin against all other pins on the board. Click for details.

Using the .FBA file, the result is that the Unisoft software calculates the distance between closely spaced pins up to the limit you designate. For example, it lists all pins on unique reference designators that are 150 mils apart or less (see sample below)

Ref. Des. #1    Pin     X            Y           Surface           Ref. Des. #2   Pin     X          Y           Surface           Distance Between Pins

U4                      11      -5.475      2.240     T                         U6                     48      -5.388     2.240     T                         0.0870
R41                    1         -5.250     1.395     T                         U9                     35      -5.350     1.400     T                         0.1001
C1                      1         -4.800     0.320     T                         U1                     14       4.700      0.360    T                         0.1077



For more details contact Unisoft.   



DFM / DFA / DFT checks the Unisoft software supports:

Design for Manufacturing / Assembly / Test (DFM / DFA / DFT) for PCB manufacturing is a very broad and complex subject area.  DFM / DFA / DFT in PCB electronics manufacturing is a comprehensive approach aimed at designing PCBs in a way that makes them easier and more cost-effective to manufacture. DFM / DFA / DFT checks focus on optimizing the design of a PCB to ensure it meets manufacturing capabilities while minimizing potential issues that could arise during the manufacturing process. The goal is to improve the overall efficiency of production, reduce costs, and ensure the quality of the final product.  Most aspects of DFM / DFA / DFT are addressed during the design phase of a printed circuit board (PCB), utilizing sophisticated software and techniques provided by various CAD systems. These systems are essential for designing PCBs, and there are hundreds of DFM / DFA / DFT criteria that need to be checked. When done correctly, adequate DFM / DFA / DFT measures should be in place before the assembly and testing of the board begin. The Unisoft software, which imports various CAD files and bills of materials (BOM) from the PCB CAD Design Systems, can assist in verifying that DFM / DFA / DFT  has been properly applied to the PCB design in certain areas. For more details on these methods, contact Unisoft directly or use the online help tooltips provided.


Areas where the Unisoft software may assist in verifying that DFM / DFA / DFT was executed properly:  

    Component Placement Spacing: The Unisoft software cross checks that proper spacing between components is in place on the PCB by testing the distance between pins for unique reference
    designators. This proper spacing between components is normally done in the design phase of the PCB. Proper spacing between components allows for efficient assembly and to
    minimize issues during soldering processes.

    Test Probe Access Nets: The Unisoft software cross checks that proper test probe assess is available by analyzing each electrical net trace to ensure access for test probes. This proper test
    probe assess is normally done in the design phase of the PCB. Proper test probe access minimizes issues during testing phases of the manufacturing process in functionality and quality assurance.
    Ensuring that the PCB design supports comprehensive electrical testing is a critical Design For Test (DFT) consideration that facilitate In-Circuit testing (ICT), Flying Probe, Functional testing, etc.
   
    Assembly and Fabrication Notes: Includes detailed notes and specifications for the manufacturer regarding assembly processes, material requirements, and any special
    handling or processing needs. The Unisoft software creates process assembly documents.     

    Supply Chain Considerations - DFM / DFA / DFT can extend to include considerations of the supply chain, such as the availability of components, lead times, and the impact of using
    alternate parts. Early consideration of these factors can help in avoiding delays and redesigns due to parts being unavailable or having longer than expected lead times.
    The Unisoft software lookup by manufactures part number, etc. feature can aid in this area.       

 

 

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