Need to program your Selective Soldering machine fast? Need to create process assembly aid sheets quickly? Need more?  - Fast 1st article inspection, kitting labels, assembly & parts cost estimation reports, report of the total solder joint count for Defect Per Million Operations (DPMO), export a standardized BOM for Part Sourcing, MRP, ERP, etc?  Need a Free production floor PC Board CAD viewer for your assembly  department, general inspection, test departments, repair & rework areas, design group, etc. Need a free viewer for the PCB  troubleshooting technicians to find components, pins, finds shorted traces, schematic hot linked to the assembly, etc. Need to distribute a free viewer to vendors & customers for better communications?  We have it all at an affordable price! A large number of Unisoft customers are Electronic Contract Manufacturers (CEM) - www.unisoft-cim.com/customer.html .  We are proud that CEM's choose Unisoft software because they have some of the highest technical manufacturing requirements. You may already have software that you use to program your Selective Soldering equipment but you need a way to convert newer or non supported cad file formats to this software. Unisoft can import virtually any CAD format and export a standard file for import to your existing ATE Test software. Output formats include Fabmaster, IPCD356, Mentor Graphics, PADS .ASC, etc.  We can sell you this software for your use or can perform a translation service for you and return the correct files to you.

 

          
    Free PCB Viewer Software 
  Email:         
                 Your email will be kept private.

 

 

 

SELECTIVE SOLDERING MACHINE PROGRAMMING SOFTWARE

 

 

 

ProntoSELECTIVE-SOLDERING software ( www.unisoft-cim.com/solder.htm ) is a cost effective solution for making your job easier and saving your company money.  In minutes Unisoft ProntoSELECTIVE-SOLDERING software translates CAD or Gerber and Bill of Materials (BOM) files into optimized fluxing and soldering path routines.  This data is then used by Process Engineers to program their Selective Soldering equipment.    ProntoSELECTIVE-SOLDERING also creates process sheets for assembly aids and to document your assembly process and kitting labels.  Additionally ProntoSELECTIVE-SOLDERING provides extremely fast PC Board first article inspection and general inspection. Instantly receive a report containing device and package type counts with quotation and cost estimations.  Also as a customer you are allowed to distribute the Unisoft Free PC Board Viewer Software to your production floor, vendors, customers, etc. to aid assembly, 1st article inspection, general inspection, repair/rework, technician debug, for better communications, etc (No need to purchase additional licenses).   ProntoSELECTIVE-SOLDERING is reasonably priced and available for rental or purchase.

 

Sample Selective Soldering machine setup files (all popular machine specific formats supported):

- ACE Selective Soldering G-Code
 
G0 G49 G40 G17 G80 G50 G90
(FLUX)
O2000
G0 X-0.875 Y-0.120
M8021
M8020
G0 X-0.930 Y0.175
M8021
G0 X-0.930 Y0.175
G0 X-1.000 Y0.350
G0 X-0.930 Y0.425
G0 X-0.930 Y0.675
G0 X-1.000 Y0.850
G0 X-0.930 Y0.925

(SOLDER)
O2001
G0 X-0.875 Y-0.120
G0 Z0.55
G0 X-0.930 Y0.175
G0 Z0.695
G1 X-0.930 Y0.175 (DS1)
G1 X-1.000 Y0.350 (DS1)
G1 X-0.930 Y0.425 (DS1)
G1 X-0.930 Y0.675 (DS1)
G1 X-1.000 Y0.850 (DS1)
G1 X-0.930 Y0.925 (DS1)
G1 X-0.930 Y1.175 (DS2)
G1 X-1.000 Y1.350 (DS2)
G1 X-0.930 Y1.425 (DS2)
G1 X-0.930 Y1.675 (DS2)


RefDes PartNumber Shape X Y Rotation Layer
J1 381200-40-1 CONNECTOR_THRU-HOLE -0.238 1.250 0 TOP
J1 381200-40-1 CONNECTOR_THRU-HOLE -0.238 1.250 0 TOP
CR1 385848-05-6 2-PIN THRU-HOLE -0.175 2.400 161 TOP
CR2 385848-05-6 2-PIN THRU-HOLE -2.550 1.850 342 TOP
P1 386754-99-4 CONNECTOR_THRU-HOLE -6.710 1.225 270 TOP
P2 389148-06-7 CONNECTOR_THRU-HOLE -5.650 1.150 90 TOP


IC4      360-0834     90      1.575     1.475
R24     111-0122     270     2.750     3.200
R26     111-0103     270     2.250     3.200


C211     003-W2122104K     5315 4360     0       0402     CAP .1UF 10V CERAMIC 0402
C194     003-W212A104K     567    5 3955     0       0402     CAP .1UF 10V CERAMIC 0402
C125     600-RW1120JW      6145 1575     180   0603     CAP RF 12 PF 600 SERIES
C116     007-1213H473K      5625 1410     90     0603     CAP .047UF 50V CERAMIC 0603
C117     003-0012A104K      8300 1215     0       0402     CAP .1UF 10V CERAMIC 0402
C148     120-77131H121J     5625 2660     90     0603     CAP CERAMIC 120PF 50V 0603 SMD


Part Count=82
#00000001=-869950,539750,180,395422-01-9,U11,SOIC8,I/O CONTROLLER
#00000002=-1155700,273050,90,391818-06-6,U3,SOIC48,74HC14
#00000003=-869950,406400,180,395422-01-9,U12,SOIC8,ILD251
#00000004=-1447800,520700,90,391829-03-3,U4,SOIC20W,74HCT640


<xml version="1.0">
<unisoft version="1.0" units="mils">
<board name="C:\PROGRAM FILES\UNISOFT\SAMPLE.CAD" width="6910" height="2575">
</board>
<layers>
<layer name="TOP" top="true" bottom="false" sequence="1"/>
<layer name="4" top="false" bottom="false" sequence="2"/>
<layer name="5" top="false" bottom="false" sequence="3"/>
<layer name="BOTTOM" top="false" bottom="true" sequence="4"/>
</layers>
<nets>
<net name="BUFCLK"/>
<net name="IOMCLK"/>
<net name="IDI-16"/>
</component>
<component name="R36" x="-3800" y="550" devicetype="SMD" partno="391729-02-0" layer="BOTTOM">
<outline>
<line x1="-3831" y1="651" x2="-3769" y2="651"/>
<line x1="-3769" y1="651" x2="-3769" y2="449"/>
<line x1="-3769" y1="449" x2="-3831" y2="449"/>
<line x1="-3831" y1="449" x2="-3831" y2="651"/>
</outline>
<pins>
<pin name="1" x="-2250" y="500" component="CR24" net="N_867" pin1="true"/>
<pin name="2" x="-1950" y="400" component="CR24" net="CGND"/>
<pin name="1" x="-1625" y="1425" component="CR13" net="N_829" pin1="true"/>
<pin name="2" x="-1325" y="1325" component="CR13" net="N_871"/>
<traces>
<trace x1="-4575" y1="2000" x2="-4600" y2="1975" net="-RDLTCH" layer="BOTTOM"/>
<trace x1="-4600" y1="1975" x2="-4600" y2="1950" net="-RDLTCH" layer="BOTTOM"/>
<trace x1="-5475" y1="1025" x2="-5475" y2="1100" net="-IOMRD" layer="BOTTOM"/>
<trace x1="-5725" y1="1575" x2="-5725" y2="1625" net="BUFCLK" layer="BOTTOM"/>
 

 

 

 

Quoting - Assembly Cost Estimate Report

Import your PC Board into the Unisoft software and you instantly receive a report containing component counts for top and bottom of the PC Board broken down by SMT, Fine pitch, BGA’s, Thru-hole, etc. with the cost for each group.  You can create as many Assembly Cost templates has you wish, for example one each for either a Low, Medium or High volume build. This is a great quoting time saver for Contract and OEM manufacturers.
 

 

PC Board:  SAMPLE
Date:  10-1-09
Estimated base build price total = $219.95

Device assembly total cost = $118.80
Part number total cost = $101.15
----

SMT 2 pins greater than 0402 package type:  Greater than .040 inch distance between pin 1 and 2.
      Top         -      4 = total device count,      8 = total pin count
      Bottom      -     78 = total device count,    156 = total pin count
      Part #'s    -      8 = total part numbers
      Base price:   $73.23 = (0.08 * device count) + (8.33 * part #'s)

SMT 8 pins and greater and 30 mils or less pin spacing (fine pitch):
      Top         -      3 = total device count,    144 = total pin count
      Bottom      -      0 = total device count,      0 = total pin count
      Part #'s    -      3 = total part numbers
      BGA's       -      0 = included in above count.
      Base price:   $25.36 = (0.12 * device count) + (8.33 * part #'s) + (0.18 * BGA count)

 

 

Component Part Cost Report

Instantly create a component part cost report.  This report is used by Contract and OEM manufacturers to quickly estimate component parts costs. The report contains the total component part cost for the PC Board and breakdown by part number. 

Report type: Parts count with quotation and cost estimation.

PC Board: Controller
Date: 1-12-09
Total parts cost = $43.31
----

381200-40-1	1	$0.23	$0.23
381212-44-1	4	$0.07	$0.28
385848-05-6	32	$0.45	$14.40
386754-99-4	1	$0.16	$0.16
389148-06-7	1	$0.06	$0.06
390579-03-3	1	$0.80	$0.80
390607-01-0	1	$0.65	$0.65
391727-10-9	16	$0.04	$0.56
391727-12-5	16	$0.04	$0.64

 

Solder Joint Count - Defect Per Million Operations (DPMO) report

Instantly create a report of the total solder joint count for Defect Per Million Operations (DPMO). This report is used by Contract and OEM manufacturers for quality tracking. The report contains the total solder joints for the PC Board broken down by SMT and Thru Hole and part number.

Report type: Solder joint count with quotation and DPMO estimation.

PC Board: Controller
Date: 1-12-09

Total Solder Joints = 1104
Total SMT Solder Joints = 598
Total Thru Hole Solder Joints = 506

----

SMT 2 pins greater than 0402 package type: Greater than .040 inch distance between pin 1 and 2.
Top - 4 = total device count, 8 = total pin count
Bottom - 78 = total device count, 156 = total pin count
Part #'s - 8 = total part numbers

SMT 8 pins and greater and greater than 30 mils pin spacing:
Top - 17 = total device count, 290 = total pin count
Bottom - 0 = total device count, 0 = total pin count
Part #'s - 8 = total part numbers
BGA's - 0 = included in above count.


Thru-hole 2 pins:
Top - 34 = total device count, 68 = total pin count
Bottom - 0 = total device count, 0 = total pin count
Part #'s - 3 = total part numbers

Thru-hole 8 pins and greater:
Top - 24 = total device count, 284 = total pin count
Bottom - 0 = total device count, 0 = total pin count
Part #'s - 6 = total part numbers
 

 

Export standardized BOM files to Part Sourcing, MRP and ERP software

All types of Bill of Material (BOM) formats can be imported into the Unisoft software and then exported to normalized standard BOM formats that can then be utilized by your other manufacturing software systems such as Part Sourcing, MRP, ERP, etc.  
 

 

 

 

 Assembly and Process Sheets

The Unisoft software allows you to quickly create matching assembly lists and assembly drawing sheets for each step in the assembly process.  Part numbers are automatically assigned to the assembly step you wish (for example: Step 1 for Hand Inserts, Step 2 Chip Shooter components, etc).  The part numbers are then automatically uniquely colored.  If needed, overlay annotation notes can be added to each step.  Next for each step matching assembly lists and assembly drawings are created.  These drawings can either be printed or save to a file (PDF Adobe, etc.) or displayed on the screen.

Click here to download a sample of process and assembly sheet documentation created by this software.
 

 

 

                                                Kitting Labels
 
The Unisoft software allows you to quickly create Kitting Labels for fast and accurate electronic component kitting.  Quickly select the component part numbers for which you wish kitting labels created.  Each label contains the part number, unique part number color, step number, p/n description, reference designator, etc.  Fast and easy electronic kitting labels for kitting work orders.   

 

 

 

First Article Inspection

Generally First Article Inspection is done on the first PC Boards assembled. When the assembly inspection is satisfactory at that point the PC Board can be built reliably in quantity.

The Unisoft software allows you to BLINK all the components in each part number. The person doing the first article inspection would check that each of those components are correctly  installed.  If all where correct then they would click the DRAW button to color those components to indicate they are correct. A check mark is placed next to the part number indicating it has been completed. The inspector would continue this process for each part number until all part numbers are colored at which point that would indicate the PC Board was assembled correctly. At that point the PC Board can be built in quantity. 
 

 

 

Quotation and cost estimation reports
 

Import your PC Board into the Unisoft software and you instantly receive a report containing component counts for top and bottom of the PC Board broken down by SMT, Fine pitch, BGA’s, Thru-hole, etc. This is a great time saver for Contract and OEM manufacturer.
 

EXAMPLE:

Report type: Device/package type count with quotation and cost estimation generation.

PC Board: G23452 Rev X1
Date: 5-22-08
Estimated base build price total per board = $245.34


SMT 2 pins 0402 package type and smaller: .040 inch and smaller distance between pin 1 & 2.

    Top -           25 = total device count, 50 = total pin count
    Bottom -      10 = total device count, 20 = total pin count
    Part #'s -      6 = total part numbers
    Base price:  $53.50 = ( 0.10 * device count ) + ( 100/12 * part #'s )


SMT 2 pins greater than 0402 package type: Greater than .040 inch distance between pin 1 & 2.

    Top -           112 = total device count, 224 = total pin count
    Bottom -       40 = total device count, 80 = total pin count
    Part #'s -      3 = total part numbers
    Base price:  $37.16 = ( 0.08 * device count ) + ( 100/12 * part #'s )


SMT 8 pins and greater and 30 mils or less pin spacing (fine pitch):

    Top -            8 = total device count, 480 = total pin count
    Bottom -       0 = total device count, 0 = total pin count
    BGA's -        2 included in above count.
    Part #'s -      4 = total part numbers
    Base price:  $34.85 = ( 0.12 * device count ) + ( 100/12 * part #'s ) + ( 0.14 * BGA )


SMT 8 pins and greater and greater than 30 mils pin spacing:

    Top -         22 = total device count, 820 = total pin count
    Bottom -     0 = total device count, 0 = total pin count
    BGA's -      8 included in above count.
    Part #'s -    7 = total part numbers
    Base price: $61.49 = ( 0.10 * device count ) + ( 100/12 * part #'s ) + ( 0.12 * BGA )


Thru-hole 2 pins:

    Top -             36 = total device count, 72 = total pin count
    Bottom -         0 = total device count, 0 = total pin count
    Part #'s -        8 = total part numbers
    Base price:    $9.00 = ( 0.25 * device count ) + ( 0.00 * part #'s )
 

 

 

Unisoft - Manufacturing software since 1985

	list	special	comments
RENTAL:  ProntoSELECTIVE-SOLDERING  3 month rental.	$2000	$1500*	Complete system rental. Includes all CAD importers. Order now and this special rental price will be frozen for as long as the software is re-rented without interruption. Rental credit can be applied toward purchase.
PURCHASE:  ProntoSELECTIVE-SOLDERING purchase.	$8,000	$6000*	Complete system purchase. Includes all CAD importers.
			*Price may not be available in all areas.

 

 

 

Free PC Board Viewer Software

The Unisoft software outputs a single file that is compatible with the royalty free VIEWER software.  Customers are licensed to distribute the VIEWER software and your single board file to your production floor, vendors, customers, etc. to aid assembly, 1st article inspection, general inspection, repair/rework, technician debug, for better communications, etc.   No need to purchase additional licenses.  The free VIEWER assists assembly personnel, technician troubleshooting, repair personnel, enhances communications internally and with customers and outside vendors.  Our customers typically put the VIEWER and the board files for each of their PCB assemblies on their network so that it can be accessed by everyone to improve productivity. 

 

 

As a bonus the output created is compatible with our ProntoVIEW-MARKUP software and all other UniSOFT FACTORY modules. With VIEW-MARKUP you can display the PC Board assembly, create process assembly instruction documents and actively search components, pins, etc.  Click here for more VIEW-MARKUP information     Call (203) 913-0782 for details.

 

  

 

 

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